ABSTRACT
The technology of film forming amines (FFAs) has been successfully applied for many years in water/steam cycles. Due to the intense research in recent years, many concerns have been clarified, such as the mechanism of corrosion protection. It is commonly agreed that a film is formed on the metal surfaces which prevents or at least reduces the contact of corrosive species with the metal.
The adsorption of oleyl propylenediamine (OLDA) from aqueous solution and wet steam has been thoroughly studied. However, it is still disputed whether OLDA also adsorbs from dry steam, and thus would be able to protect the inner surfaces from the superheater and reheater sections.
This paper presents a study carried out in a pilot boiler equipped with an electrically heated superheater and specially designed removable test specimens for subsequent analysis. Since the dry steam flow to the test specimen could be quickly turned off and on, the period of wet conditions during the trials could be reduced to ca. 2 · 10–3 % of the total trial time.
Two different chemical treatment programmes were applied in the water/steam cycle: first all-volatile treatment under oxidizing conditions (AVT(O)) with ammonia and thereafter a film forming amine product (FFAP) (Fineamin 90), which is a combinative product of OLDA as FFA and alkalizing amines. During the trials, the operational parameters boiler pressure and steam flow were kept constant.
Three different analytical techniques (droplet test, infrared spectroscopy, and photoelectron spectroscopy) consistently confirmed the presence of OLDA on the surface of the test specimen exposed to dry steam treated with FFAP chemistry. Solvent extraction with subsequent liquid chromatography/mass detection provided an upper limit of the surface coverage by OLDA. Moreover, OLDA adsorbed on the inner surface of a tube from the last part of the superheater was semi-quantitatively determined by photometry.
The tests in the pilot boiler with a superheater presented clear proof that OLDA also adsorbs on metals from dry steam. Thus, it can be concluded that also the superheater and reheater sections of a steam generator are protected by water/steam cycle chemistry that uses OLDA.
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